Electric Air Conditioning for Class 8 Tractors
Air conditioning and heating of heavy-duty truck cabs is an important contributor to engine efficiency, fuel
economy and driver comfort. The air conditioner
condenser coil and engine radiator typically share a
common cooling fan, making it necessary to run the
large engine cooling fan to provide condenser cooling.
Engagement of the radiator cooling fan consumes a
large amount of energy, further contributing to engine
exhaust and noise emissions. Even under moderate
temperature conditions, when the conventional enginedriven
air conditioning compressor is not in use, the belt
drive system adds a small speed-dependent parasitic
load to the engine.
Electrically driven air conditioning systems have the
potential for lower energy consumption than their
mechanical counterparts: Electrically driven air
conditioning systems can reduce engine idle time by
decoupling the air conditioner system from the engine
cooling fan while offering near zero parasitic load when
not in use.
This paper covers the design, integration, and testing of
an electric air conditioning system for a Class 8 tractor
for day cab cooling and is a continuation of the efforts
initially published in SAE paper 2004-01-1478 [1]. A 42
VDC electric air conditioning system consisting of a
variable speed compressor, remote condenser with a
variable speed cooling fan, and a thermostatically
controlled expansion valve was integrated into an
existing Class 8 tractor. The OEM evaporator, in-vehicle
ducting, and air speed control were unmodified. The
electrical power for the electrified air conditioning system
is supplied by a fuel cell auxiliary power unit. The Class
8 tractor has been in-service in the desert of Southern
California.
Included in the paper is a detailed description of the
different control schemes examined and the control
scheme implemented. Energy consumption and driver
comfort for each scheme is evaluated. Future system
improvements and possible system enhancements are
also identified.
All work has been performed at Southwest Research
Institute and SunLine Transit Agency and is funded by
the US Army RDECOM TARDEC National Automotive
Center (NAC).
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